Workstation type discrete machining
Most of the processes are based on discrete workstations, resulting in particularly frequent process switchover, and making process switchover extremely important.
Difficulty in labeling due to small product size
Difficult to realize the unique code control from production to packaging due to small product size; huge risk in delivery time or stagnation in different stages of work order replacement as product quality is affected in the production process.
Difficulty in quality control
The manufacturing process of electronic components industry determines the existence of product classification or non-conforming product selection and other characteristic business scenarios. Combined with the characteristics of small product size and indistinct appearance difference between different specifications, quality control becomes more difficult.
Long production process
The electronic components industry generally requires complex production processes, and involves different processing or test equipment, processing procedures or core formulations, containers or units of measurement, resulting in a lot of things to control.
"Tree " identification system
According to the product characteristics of the electronic components industry, the identification control of multi-scenario and complex processes can be realized through an interrelated "tree" identification system of product identification, SKU identification, LPN identification, finished product identification and packaging identification.
Multi-scenario process control
In view of the long production process flow and different processes, multi-scenario and multi-dimensional process control can be realized through the association of production factors. According to different scenarios, practical flow control can be realized by rich functions and policies.
Lean process switchover control
In view of the frequent switchover of production processes in enterprises, intelligent process switchover control can be realized through the integration of JIT management in linkage of planning and scheduling between upper and lower processes, transparent control of WIP and low-level warning with the internalization of SMED lean switchover system.
Whole-process total-factor quality control
Realize quality problem prevention, monitoring and early warning through the system; promote the timely resolving of problems through the closed-loop elevated warning and control of andon system; improve quality problem management and eradicate quality problems through CAPA .
Finer control
The system offers finer control, leaner material control, stronger error prevention and traceability to prevent material batch problems.
total-factor fool-proofing and error prevention, flexible control
Reduce the quality problems and cost waste caused by 6M misuses, improve the flexibility of the system, and reduce the adjustment time of anomalies and changes.
Leaner process switchover
Reduce the waste of WIP piling up and waiting, shorten the changeover time, improve the plan achievement rate and timely delivery rate.
Improvement of overall quality level
Reduce the probability of quality problems, contain quality risks, solve the root cause of risk problems, so as to reduce the labor cost and rework cost of quality inspection.
WMS
Warehouse Management System
IoT
Internet of Terminals
MES
Manufacturing Execution System
QMS
Quality Management System
EAM
Enterprise Asset Management System
Better Electronics Technology Co., Ltd.
Dongguan, Guangdong
Churod Electronics Co., LTD
Dongguan, Guangdong