Precision Machining processing解决方案-盘古信息

Difficult process control

The strategy based on short industry delivery cycle, diversified enterprise operation, orders of high mix/low volune and a variety of discrete production processes have made it increasingly difficult to adopt flexible process control.

High product precision and difficult quality control

High quality requirements of the production process can’t be promptly detected and fed back, generating high product quality control risks, difficulty in production process status traceability and satisfaction of customer quality requirements.

Lack of efficient scheduling tools

Typical high mix/low volune production and frequent ECN of products, co-existence of order-based production and inventory-based production result in the need to consider semi-finished product inventory, material completeness, product restructuring and other factors in the process of planning and scheduling, putting forward higher requirements for scheduling efficiency, accuracy and plan execution.

Difficulty in effective coordination of production factors

Affected by orders, production technology, equipment, materials and personnel, systematic coordination and management can’t be carried out according to the plan, resulting in difficult resource management and scheduling and low production efficiency.

WMS（Warehouse Management System）

Fully realize precise control of materials, unique LPN material management, container management and multi-strategy management, reduce the experience dependence of material management personnel, achieve precise control of material cost.

MES（Manufacturing Execution System）

Achieve the overall production resource scheduling and scheduling management through the efficient scheduling module, and adopt the flexible scheduling production mode through flexible process path modeling. Lean and intelligent manufacturing concept highly match automation, less manpower and precision production.

EAM（Enterprise Asset Management System）

Realize zero fault of equipment, minimum inventory of spare parts and accurate use of tooling and fixtures through the whole life cycle management of enterprise assets, especially the effective early-warning maintenance and management of equipment; fully implement TPM to achieve accurate and continuous improvement.

QMS（Quality Management System）

Integrate the concept of international standard management system, realize the closed-loop product control and traceability of materials, WIP and finished products. SPC, red card management and Andon system can help realize real-time warning and quality problem handling of product process variations and anomalies.

Flexible and efficient planning and scheduling

Convenient and quick one-key scheduling according to condition settings; realize manual intervention and adjust the decomposed production plan; provide automatic scheduling in combination with other customization information such as BOM, process, production schedule, capacity, purchase information and order insertion information.

Precise and efficient standard production control

The flexible process control strategy helps realize the control of different processing equipment, processing techniques and processing strategies for the same products, and improve the standardized process control of products.

Comprehensive error0proof and traceability management

Associate the data with the products through the work order flow card, process materials, process path, equipment program, personnel on duty and core processing inspection parameters to achieve one-key traceability and error proof managemen.

Efficient and transparent factory operation

Connect ERP, PLM, EAM, IoT and other systems to achieve comprehensive system data sharing and management mode, and realize completely transparent management of the factory. Efficient visual kanban can help realize real-time monitoring and management of factoryKPI data, and improve the overall efficiency of the factory.