PCB manufacturing解决方案-盘古信息

Difficulties in lean management and product traceability

PCB manufacturing is still based on lots control, and process control points are inspected, identified and recorded by personnel. The process can’t effectively coordinate circular measurement information of the human-machine material method, and the paper records of process information are scattered, resulting in low search efficiency and difficulties in traceability.

Difficult planning and scheduling because of hign mix,low valume mode

With the change of market demand mode, PCB product processing is gradually changing to the customization mode of hign mix,low valume. Hence, it’s increasingly difficult to plan, schedule and execute the production.

Difficult to manage the large amount of equipment and prevent faults

The long PCB manufacturing process involves a large number of types of equipment. On the basis of the traditional management mode, it is difficult for the equipment management person to effectively monitor the equipment status, conduct preventive maintenance and prevent faults.

Complex manufacturing process and difficult to manage processes

PCB products are customized products which involve a long manufacturing process, many types of equipment and control points. The processes need to be planned and controlled by the man, machine,material and method, which generates management difficulties.

IoT（Internet of Terminals）

Realize “STS”, unblock the system data flow and information flow, seamlessly connect the systems, and form the closed-loop management of factory data; realize “MTM”, collect and analyze key equipment data and conduct formula management, and provide data support for capacity improvement and cost reduction.

MES（Manufacturing Execution System）

The system realizes the monitoring, verification, early warning and traceability of production factors, achieves visual dynamic management of materials, products and equipment, and realizes 4M traceability and 6M error-proof .

WMS（Warehouse Management System）

Optimize warehousing and logistics distribution management to achieve dynamic storage location management; realize real-time data interaction with ERP, WMS and MES; realize the overall optimization of material distribution mode, and electronic and timely information transfer; improve the efficiency of storage operation and optimize the site personnel staffing structure.

QMS（Quality Management System）

Realize whole-process control, monitor the quality of materials, semi-finished products and finished products, speed up the processing of quality anomaly events; keep records of production information on materials, processes and personnel; establish two-way traceability between products and components.

Simplify the repetitive workload

The system optimizes and simplifies the traditional management mode and working mode. Through data collection, system calibration and dynamic kanban, the system realizes paperless officing, reduces 98% of the process record workload, displays the manufacturing process in real time and gives feedback to anomalies in time, and 100% remove repetitive statistical work.

Improve productivity

Well konw the production progress status in real time through the production system and process data acquisition and monitoring, provide active prompts and feedback on the anomalies of the execution process, effectively reduce the WIP by more than 30%, improve the utilization rate by more than 18%, and eliminate process waiting waste.

100% error-proof in process execution

Through the closed-loop verification and control of man, machine, material, method, environment and measurement of the whole process, the system can prevent station skipping operation, parameter setting error, material use error, plan execution error and other risks throughout the whole process.

Convenient whole-process tracing

The system identifies materials, equipment, fixtures, work orders, LOT cards and products according to the corresponding rules through the label module, and collects, verifies and controls the whole process to realize the 5M1E one-key query and tracing of the whole process.